Exhibits

IntElect 75

Switching to an all-electric IntElect does not only result in up to 75% lower energy consumption when compared to hydraulic machines. A switch also increases productivity by approximately 20%! The exceptional velocity and injection power deliver faster cycle times and more stable start-ups.

activeMeltControl

  • activeMeltControl (aMC) is an adaptive, fully automatic control process integrated into the IntElect machine's control system, providing greater process continuity. This, in turn, generates various effects that benefit sustainable manufacturing.
  • aMC can compensate for shot weight variations in nearly all applications and materials, whether it's due to batch fluctuations, recyclables, regrind, drying differences, dosing variations, or the use of additional additives.
  • With aMC you will benefit from great flexibility in your production, as a wider range of material variations can be accommodated when using PCR/PIR types.

myAssist

  • The software solution myAssist enhances process transparency for injection moulders by providing detailled insights into process parameters.
  • It now features optimised interfaces, improved data collection and visualization. The user interface is flexible and customisable to individual customer preferences, allowing for the representation of cycle- and time-based data.
  • Users can create customised dashboards with material or consumption data or define their own key performance indicators (KPIs) to track processes.
  • myAssist includes a high-speed knowledge database with I/O interfaces as a basic system for IoT 4.0. An HVI (Human Virtual Interface) and an expertise module provide options for manual process annotations.
  • myAssist also supports the global traceability standard for plastic products, R-Cycle, through QR codes, material labels, end products, and the upload of production data.

myConnect

  • The myConnect support app offers a comprehensive yet modular service and support platform. Enabling customers to integrate and capture data on their entire site production. For maximum security, myConnect connects to a central server via a VPN tunnel and places a request in the Sumitomo (SHI) Demag service messaging system.
  • The fully integrated ‘Site Controller’ within each machine enables various machine parameters to be called up and allows visualisation of production data at any time and from anywhere.
  • By analysing data from a variety of sources, you receive recommendations for predictive maintenance. This enables the creation of maintenance plans to prevent unplanned breakdowns, in turn helping to extend the lifecycle of machines.
  • Using myConnect, many production issues can be resolved with minimal time-lapse and human intervention. Customers can select from a Basic and Premium package, based upon their operational needs.
  • The myConnectApp gives users mobile control of important key features of the machine park, for instance operating status, order progress, rejected parts and reported faults.

Thermo-6 (HB-Therm)

  • Lifetime warranty on heating and flow meter.
  • A speed-controlled pump as standard underlines HB-Therm's commitment to the environment. The Energy-Control wizard guides the user to the optimum operating point. 20 % higher efficiency with new exclusive Direct-Drive pump.
  • Beyond the simple control and the clear touch screen, the unit comes with an expert system that provides assistance, warnings, reports and optimizes unit operation.
  • The forward-looking hardware and software architecture gives you access to the digital world, with Ethernet (OPC UA) as the standard.
  • Process data recording, unit history, unit-specific documents such as certificates, calibration data, operating and assembly instructions – everything is displayed quickly and clearly.
  • The low maintenance requirements make the Thermo-6 attractive in terms of upkeep.

Injection molding tool (Croner Präzisionsformenbau)

  • In-house mold base in various sizes with customized inserts.
  • Cost-effective and fast realization of small series and prototype tools.
  • Various design options for mold cooling system.
  • Simple manufacturing of mold inserts (no fitting in mold base necessary)
  • Cost saving potential between 40% and up to 70% compared to conventional injection molding tools
  • We are experts in injection moulding tools for lighting, electronics and surface applications.
  • Professional project management for your tools.
  • 100% predictability for your projects!
  • #ToolingPassion